John Koop  /  Industrial Designer

Define the problem.
Design what's better.

I start by defining the real problem, then develop products and solutions that make the world work a little better.

Portrait of John Koop
J. KoopAshburn, VA

Selected work

Case studies & builds

Sheet 01 · NASA lunar rover challenge

Lunar Wheels

My high school team was tasked with designing a wheel for a NASA lunar rover. We studied the wheels NASA uses today, identified where they fall short, and developed a foam-filled wheel built to last longer on the Moon.

RoleTeam lead
Team5 designers
ToolsSketching, Fusion 360, prototyping
Prototype wheel with a wire mesh shell over a foam fill and an MDF hub
Prototype with foam fill between the hub and the mesh shellFig. 1
01First idea

A wheel that wears down layer by layer

Our first concept was a multi-layered wheel. As the outer tread wore down, a fresh layer underneath would take its place.

After evaluating the concept, we found several serious drawbacks, so we set it aside and returned to research.

Pencil sketches of two wheel concepts with tread patterns and material notes
Early sketches: layered rubber treads, and a foam-filled wheel with an aluminum mesh shellFig. 2
02Research

Defining the problems with current rover wheels

We studied the wheels NASA currently uses on its rovers, then took a deep dive into their limitations to find the problems worth solving.

DeformationWheels deform easily under load.
LifespanShort service life before failure.
DamageEasily damaged in the field.
Load capacityLimited capacity to carry weight.
Traction vs. flotationA constant trade-off between the two.
03Solution

A foam mixture inside the wheel

Based on that research, we added a foam mixture between the wheel's core and its outer mesh. The foam gives the wheel more structure, increases its load capacity, and improves traction. If the wheel is damaged or deformed, the foam can simply be reapplied instead of replacing the entire wheel.

Designed for lunar dust Lunar dust is extremely fine, sharp, and electrostatically charged. The foam layer is meant to shield the core and trap most of that dust, so the foam can later be removed, cleaned out, and replaced.
04Reflection

Building on what works, and knowing the limits

Our goal was to build on proven designs while solving their original limitations, and to create a solution that could be reused rather than thrown away.

The biggest obstacle is infrastructure. Once rovers are on the Moon, there are not yet bases or service stations where the foam could be cleaned and replaced. The concept depends on that support existing.

05Team
John Koop, team leadSyed SalehMark JonesDominic WhiteDavid Nolton

How I work

Process
01

Define

Find the real problem before reaching for a solution.

02

Imagine

Ask the magic-wand question and explore more than one answer.

03

Model

Sketch, CAD and prototype to test ideas in the real world.

04

Refine

Work with the team to iterate until it is truly better.

"What would I do if I had a magic wand?"The question that changed how I approach problems

About John

Background

I spent most of my childhood living overseas, where I was often dragged to historical sites, art exhibits, sports games, and diplomatic events. At the time, "dragged" is exactly how it felt. As I grew older, I came to appreciate the clever ways centuries-old cultures built things to make their lives easier with only the resources available to them. I learned how they constructed aqueducts, made furniture for small spaces, and built homes from local materials. I also lost count of the castles and gold-covered statues I saw.

Along the way, I started paying attention to art: classical, modern, and above all, street art. In Madrid, there is a church more than 500 years old, and across from it stands a wall covered in graffiti depicting religious experiences. That contrast left a lasting impression on me. Art is personal, and it is timeless.

After returning to the United States, I took specialized courses in robotics and engineering in high school, and my interest in designing and fixing broken systems began to grow. Every day, I identified engineering problems, worked with a team to design solutions, and used models to create something better. One teacher encouraged us not to settle on a single solution, but to ask, "What would I do if I had a magic wand?" That was a new mindset for my classmates and me, and it still shapes how I design today.

Experience

2021 – 2026
Hiring? Get my full resume as a one-page PDF.

Work

Assistant, Superintendent Team

May – Aug 2026
HITT Contracting Inc.

Supported the superintendent team with subcontractors and materials tracking, and developed solutions to recover project schedule delays. Conducted site-condition certifications and safety inspections.

Assistant Project Manager

May – Aug 2025
HITT Contracting Inc.

Coordinated with subcontractors and suppliers, consulted with architects on materials, and drafted submittals, RFIs and change orders.

Education & leadership

Industrial Design

Current
James Madison University

Transferred from George Mason University, where I studied Civil Engineering.

Lunar Wheels Team Lead

High school
NASA competition

Cars & Coffee Club, Creator and Co-lead

2021 – 2024

Tools

Fusion 360RevitAutoCAD3D printingProcore
Contact

Have a problem worth defining?

I'm open to design projects, collaborations and internships. A call or text is the fastest way to reach me.

Call or text preferred
571-318-4779