A wheel that wears down layer by layer
Our first concept was a multi-layered wheel. As the outer tread wore down, a fresh layer underneath would take its place.
After evaluating the concept, we found several serious drawbacks, so we set it aside and returned to research.
Defining the problems with current rover wheels
We studied the wheels NASA currently uses on its rovers, then took a deep dive into their limitations to find the problems worth solving.
A foam mixture inside the wheel
Based on that research, we added a foam mixture between the wheel's core and its outer mesh. The foam gives the wheel more structure, increases its load capacity, and improves traction. If the wheel is damaged or deformed, the foam can simply be reapplied instead of replacing the entire wheel.
Building on what works, and knowing the limits
Our goal was to build on proven designs while solving their original limitations, and to create a solution that could be reused rather than thrown away.
The biggest obstacle is infrastructure. Once rovers are on the Moon, there are not yet bases or service stations where the foam could be cleaned and replaced. The concept depends on that support existing.